Author: Prakash Dutt

0

Needle Cut & Holes in Garments

Holes and needle cut is a commonly faced problem during garment manufacturing. Specially the garments with knit/jersey fabric, lightweight fabrics, a combination of lightweight/jersey fabric with heavy woven fabric are exposed to a higher risk of getting needle cut or holes during the production process. Wrong selection of machinery, needle, poor Garment handling during the manufacturing process and Extensive washing...

0

Sweater: History and Morden Manufacturing

Sweater, outer garment, usually knitted or crocheted, worn on the upper part of the body, either over the head or with buttons on the front or back. Although woolen fabrics had been practiced by hand for about 2,000 years, it was not until the fifteenth century that the first knitted shirts or tunics were produced on the Channel Islands of...

0

Down Jacket Basics Part -1

As you are already aware that A down jacket has been insulated with the soft feathers from duck or geese. Down is a very good insulator as the fluffiness of down creates thousands of tiny air pockets which trap warm air and retain heat, thus helping to keep the wearer very warm in cold winter weather. Read More: Down Jacket...

0

Quality Assurance Vs Quality Control

What is Quality Assurance? Quality assurance can be defined as part of quality management focused on providing confidence that quality requirements will be fulfilled. All the planned and systematic activities implemented within the quality system that can be demonstrated to provide confidence that a product or service will fulfill requirements for quality. In quality assurance approach you need to inspect...

0

Down Jacket

What is a Down Jacket? A down jacket is a jacket which has been insulated with the soft feathers from duck or geese. Down is a very good insulator as the fluffiness of down creates thousands of tiny air pockets which trap warm air and retain heat, thus helping to keep the wearer very warm in cold winter weather. The...

0

“TIMWOOD” 7 Wastes of Lean Manufacturing

The seven wastes of Lean Manufacturing are what we are aiming to remove from our processes by removing the causes of Mura and Muri as well as tackling Muda directly. But what exactly are the seven wastes of Lean Manufacturing (or 7 Mudas)? The Seven Wastes of Lean Manufacturing are; Transport Inventory Motion Waiting Over Production Over-Processing Defects What is...

0

Calculating Sewing Floor Capacity

For supervisors or production managers is very important to know the floor capacity to plan their production efficiently. Calculation of capacity is very simple but you must know the line efficiency. The other important factor to calculate floor capacity is manpower absenteeism%. So you must know the line wise efficiency and absenteeism %. You can calculate the efficiency in minutes...

0

Productivity and efficiency calculation

Productivity calculation Most of the industrial engineers calculate worker/line efficiency on the basis of SAM value and actual productivity (per hour productivity of a operator/line). Below are the simple methods to calculate worker/line efficiency and productivity. ​Worker/line efficiency SAM (Standard allowed minutes) of the garment = 10 Minutes produced by each labor =(40 pieces X 10) = 400 minutes Minutes...

0

Failure Mode Effect Analysis

In the highly demanding and competitive fashion apparel world where the profit margins are shrinking and buyers are placing increased demands for high quality, reliable products on a cheaper price. The increasing cost pressure making it more difficult for manufacturers to maintain the quality and reliability. Traditionally, quality and reliability has been achieved through extensive quality inspections and the final...